Define the nonwoven first: needle-punched RPET is not spunbond PET
For this product category, we are referring mainly to 160gsm needle-punched recycled polyester staple-fibre nonwoven, sometimes blended with virgin PET, low-melt polyester binder fibre or a surface coating to stabilise the web. This is different from spunbond PET, thermal-bonded PET and PP spunbond. The names are often mixed in tenders, but the cutting, welding, printing and shedding behaviour are not the same.
Needle-punched PET nonwoven has a softer textile hand, more thickness and better drape than PET spunbond at the same GSM. It works for foldable festival ground sheets, outdoor cinema seating, queue areas and sponsor give-aways. Its weak points are notch tear, fibre shedding at raw cut edges, lint transfer onto dark clothing, crease memory after tight packing and inconsistent water resistance unless the face is finished or the reverse is coated.
A practical construction for this article is 100% polyester fibre nonwoven, 160gsm nominal, needle-punched, optionally calendered or lightly thermal set. The recycled-PET content should be declared separately by mass. If the material contains PP, PE or low-melt binder fibre, it may weld more easily, but the recycled-content claim and heat behaviour must be documented. Do not let the supplier quote only “RPET felt”. Ask for fibre composition, recycled-content percentage, bonding method, roll width, GSM tolerance, thickness range, low-melt binder content and whether the roll has any coating or water-repellent finish.
Use limit: moisture-resistant sheet, not a waterproof picnic blanket
A 160gsm needle-punched RPET ground sheet is a lightweight event item. It is not padded, not suitable for rocky ground, not designed as a tent footprint and not waterproof unless a coating or lamination is added. Without coating, the fibre web can slow moisture transfer from damp grass, but pressure from a seated person will drive water through the structure. The honest claim is usually moisture-resistant, not waterproof.
For an uncoated or only lightly calendered 160gsm RPET sheet, a buyer may specify spray resistance as an appearance check rather than a waterproof claim: ISO 4920 or AATCC 22 spray rating around 70-80 after finishing, confirmed on the PP sample. This means the surface sheds light splashes; it does not mean the sheet resists puddles or hydrostatic pressure. If the product must block damp ground for a few hours, specify a backside coating or film.
Measurable water-resistance options are: C0 DWR finish on the face for light splash resistance; PU or acrylic back coating around 10-25gsm add-on for improved damp-barrier behaviour; or thin PE/TPU film lamination if the buyer accepts higher cost, stiffer hand and possible recyclability trade-offs. For coated versions, a reasonable preliminary hydrostatic-head target is ISO 811 ≥500 mm H2O for basic damp-grass use, ≥1,000 mm H2O for stronger moisture barrier claims. For uncoated needle-punched PET, do not write a hydrostatic-head requirement unless the supplier has test data; many constructions will fail quickly because water passes through the fibre web.
If you need a true picnic mat construction with defined backing, compare alternatives such as PEVA, PU and TPU picnic-blanket backing options, TPU-laminated suede-finish picnic mats or 600D RPET Oxford picnic mats with XPE foam.
Where the money goes on a 160gsm RPET sheet
160gsm RPET nonwoven picnic ground sheets sit in a narrow cost band: cheaper than fleece-backed picnic blankets, cleaner and more sponsor-friendly than woven PP beach mats, but less durable than 210D Oxford or 600D backed constructions. Common festival sizes are 130 x 150 cm, 140 x 160 cm and 150 x 180 cm. At 160gsm, fabric weight is about 312 g for 140 x 140 cm, 358 g for 140 x 160 cm and 432 g for 150 x 180 cm before weld allowance, coating, print ink, straps or packaging.
The main cost drivers are RPET nonwoven roll price, usable roll width, fabric colour, coating or DWR treatment, logo method, edge construction, folding labour, packaging and wastage allowance. For a welded perimeter, allow a 10-15 mm weld width and 20-30 mm total fabric allowance depending on edge design and corner radius. If you ask for an integrated carry flap, welded strap, stitched handle or multiple fold channels, labour rises because soft nonwoven must be aligned manually against a guide; it does not track like coated Oxford.
Indicative FOB China planning ranges, not firm offers: a 130 x 150 cm 160gsm stock-colour sheet with raw heat-cut or simple welded edge and one-colour screen print may sit around USD 1.00-1.60/pc at 5,000 pcs; a 140 x 160 cm version with perimeter weld, one-colour logo and belly band may sit around USD 1.30-2.10/pc; a 150 x 180 cm version with larger print, C0 DWR or light back coating and individual polybag may sit around USD 1.80-3.00/pc. Custom colour, RCS/GRS transaction-certificate workflow, multi-colour heat transfer, stronger export cartons and mixed sponsor allocations can move the price outside these bands.
A size increase from 140 x 160 cm to 150 x 180 cm adds about 20% more fabric area before any packing-volume change. If a supplier quotes well below the range, verify GSM after conditioning, finished size after welding, recycled-content documentation, water-resistance construction, print coverage, weld width and carton count before assuming equivalence.
For comparison, heavier promotional picnic mats with foam and laminated backing are covered in 420D Oxford 2mm EPE foam picnic mat carton planning. If the buyer needs a more rugged but still foldable outdoor product, see 210D nylon ripstop picnic blankets with padding.
MOQ tiers and roll-width yield
MOQ depends on whether the buyer accepts stock-colour RPET nonwoven or needs a dyed-to-match fabric ground. For stock black, grey, navy, bottle green or natural white, a pilot order can sometimes start around 1,000-2,000 pcs if the logo is one-colour screen print and the size fits the available roll width. Below that, unit price is usually poor because print screens, welding set-up, folding trials, carton marks and export paperwork do not shrink with quantity.
For a festival sponsorship drop, 3,000-5,000 pcs is a more efficient band. At this level, a mill can cut continuously, gang print panels and pack by sponsor allocation. Mixed artwork is possible, but every extra logo version creates screen cost, colour-matching work and segregation risk. A common PO structure is 5,000 pcs total, split into two sponsor logos, with 25 pcs inner bundles and 100 pcs master cartons. Ask whether MOQ is per design, per fabric colour, per print colourway or per shipment.
For dyed nonwoven, roll consumption becomes the issue. Usable width often sets the economics more than GSM. If the base roll is 160 cm wide and the finished sheet is 140 x 160 cm, nesting can be efficient. If the usable width is only 150 cm, a 150 x 180 cm finished size can become inefficient once weld allowance and trim are included. Ask the supplier to state nominal roll width, usable cut width, edge trim allowance, nesting direction and estimated yield by size.
Depending on roll width, colour and supplier inventory, practical MOQ may rise to about 8,000-15,000 pcs per fabric colour for a 140 x 160 cm sheet if the buyer wants custom dyeing. RPET staple-fibre shade consistency is acceptable for promotions, but do not expect lab-dip precision like yarn-dyed woven goods. Put a tolerance on the PO: colour to approved swatch under D65 light, commercial tolerance, no critical retail shade pairing.
Useful RFQ questions: does the price include recycled-content documentation, logo screen charges, carton printing, paper belly-band artwork, PP sample freight, third-party inspection support and export carton reinforcement? For broader recycled-blanket planning, see sustainable recycled blanket sourcing.
RFQ specification table: issue measurable targets, not a loose description
Use a written specification before sampling. A practical buyer sheet should include the following lines:
| Parameter | Target / requirement |
| Product | Foldable promotional picnic ground sheet for event use; not padded and not sold as waterproof unless coated/laminated |
| Finished size | 130 x 150 cm, 140 x 160 cm or 150 x 180 cm; tolerance applies to finished length and width after edge process |
| Size tolerance | Finished length/width ±1.5 cm; diagonal skew ≤2.0 cm on 140 x 160 cm; corner radius tolerance ±5 mm if rounded corners specified |
| Base fabric | Needle-punched polyester staple-fibre nonwoven, 160gsm nominal; recycled-content percentage declared separately |
| GSM tolerance | 160gsm ±5% on unprinted fabric, tested after conditioning; printed/coated finished goods may be accepted at agreed PP-sample range |
| Thickness | Typical 1.5-2.5 mm depending on density and calendering; supplier to state measured range |
| Composition | Polyester fibre; supplier to declare virgin PET, recycled PET, low-melt PET binder fibre, PP/PE or coating content by approximate mass |
| Recycled claim | Supplier declaration minimum; RCS/GRS scope certificate and transaction certificate required if buyer will make certified recycled claim |
| Water resistance | Uncoated: no waterproof claim; optional ISO 4920/AATCC 22 spray rating 70-80. Coated/laminated: ISO 811 hydrostatic head target ≥500 mm or buyer-defined level |
| Edge finish | Perimeter ultrasonic weld, hot-air/thermal weld, overlock, bound edge or heat-cut/raw edge to be stated. Raw edge only by approval with shedding limits |
| Weldability | Supplier to confirm after trial; ultrasonic or hot-air welding requires suitable low-melt binder fibre, coating/film or compatible edge tape |
| Weld width | Nominal 10-15 mm for perimeter weld; no burned-through holes, hard sharp ridges or open weld gaps over 10 mm |
| Tear strength | ISO 9073-4 preliminary target on conditioned base fabric: MD average ≥30 N, CD average ≥25 N; final acceptance subject to PP-sample data |
| Seam / weld strength | Method to be agreed on PP sample; no seam opening under normal manual pull, and failure should not initiate at unreinforced corners |
| Print method | Screen print, heat transfer or sublimation/digital print stated with artwork size, colour count, coverage percentage and fold-line position |
| Print fastness | ISO 105-X12 rubbing: dry ≥Grade 4, wet ≥Grade 3 where feasible for print system; no visible cracking after 20 manual fold-flex cycles at main fold line |
| Abrasion / pilling | Internal abrasion rub or Martindale reference check to PP sample; no excessive lint balls, bald patches or fibre dust after agreed cycles |
| Odour / mould | No musty, solvent or mildew odour after carton opening; cartons dry and free from visible mould |
| Packing | Folded size, bundle count, master carton size, carton gross weight, carton marks and pallet plan stated before production |
| Inspection | ANSI/ASQ Z1.4 or ISO 2859-1, general inspection level II unless otherwise agreed; AQL 0 critical, 2.5 major, 4.0 minor |
| Use limits | Not for rocky ground, standing water, rental laundering or repeated machine washing unless tested and specified separately |
Tear strength: state the method, direction and conditioning
Needle-punched RPET nonwoven does not tear like woven ripstop. Once a notch forms at the edge, failure can propagate through the fibre web, especially if the sheet is pulled sharply while someone is sitting on it. We normally discuss tear resistance using ISO 9073-4 for nonwovens. If a buyer uses another method, the fixture, specimen size and direction must be named; results from different tear methods are not interchangeable.
For 160gsm needle-punched RPET nonwoven, a realistic preliminary commercial target may be MD average ≥30 N and CD average ≥25 N under ISO 9073-4, tested on conditioned base material. A wider supplier data range of about MD 25-45 N and CD 20-40 N is plausible depending on fibre length, needle density, calendering and binder content. Treat these values as PP-sample acceptance targets, not universal promises. Printed, coated, welded or notched specimens can be lower.
State conditioning conditions. A clear line is: material conditioned for at least 24 hours at standard textile atmosphere before testing, test direction recorded as MD and CD, report average and lowest individual result. If the ground sheet has carry straps, welded corners or handle flaps, ask for separate seam and attachment tests rather than only body-fabric tear values.
The most common field failures are corner tears, handle flap detachment, edge splitting, fibre shedding from raw cuts and print cracking across hard fold lines. Specify rounded corners with at least 25-40 mm radius, a 10-15 mm weld width for perimeter welds and no punch holes unless reinforced. If sponsor teams require eyelets for staking, move the buyer toward woven or laminated structures rather than needle-punched nonwoven.
Welding feasibility: PET nonwoven needs a compatible structure
Do not assume PET nonwoven can be welded just because it is synthetic. Needle-punched polyester staple fibre has many air gaps and limited melt-flow at the fibre contact points. Reliable ultrasonic or hot-air welding normally needs one of three supports: low-melt polyester binder fibre in the web, a thermoplastic coating/film layer, or a compatible edge tape. Without one of these, the horn may polish or scorch the surface without producing a durable seam.
A supplier should state the binder route. For ultrasonic perimeter welding on 160gsm RPET nonwoven, a low-melt PET binder fibre content around 10-20% is often used as a practical starting point, but the exact blend must be confirmed by trial. Too little binder gives weak seams and edge shedding. Too much binder makes the sheet stiff, shiny and more prone to hard crease marks.
Ultrasonic welding is clean for perimeter seams, fold channels and small corner reinforcements because energy is concentrated at the horn pattern. Risks are skipped welds, burn-through pinholes, hard ridges that irritate the user, local shrinkage and weak corners where the weld crosses a fold. Hot-air or hot-press bonding can work on coated or binder-rich material but may create a wider shiny line and more thermal distortion.
If weld trials fail, specify overlocked edges, binding tape or a heat-cut/raw edge with controlled shedding. Overlock adds sewing cost and thread exposure but can be more reliable on binder-poor fibre webs. Binding gives the cleanest edge but may cost more than the base sheet on low-budget programmes. If raw cut is accepted, define limits: no loose fibre tails over 10 mm, no continuous fray line, no visible fibre dust transfer after five hand rubs along a 30 cm edge.
Print methods: choose for adhesion, coverage and fold lines
Nonwoven PET is not a smooth film. Ink sits partly on the fibre surface and partly inside the web. Print approval should be based on the same fabric, same finish, same curing conditions and same fold pattern as production. A print that looks acceptable flat can crack or powder after the sheet is folded tightly into cartons.
Screen print is usually the lowest-risk route for one to three spot colours and medium logo size. It is suitable for sponsor logos, event names and simple graphics. Limit very heavy coverage because a thick ink layer can stiffen the sheet, block the hand feel and crack at fold lines. Ask for ink system, curing temperature and dwell time. Excessive heat can shrink or harden low-melt binder areas.
Heat transfer gives sharper small text and multi-colour logos but can look like a patch on soft nonwoven. Risks are edge lifting, adhesive strike-through, gloss mismatch and cracking on the main fold. Set a fold-line rule: do not place transfer film across the tightest central fold unless the PP sample passes flex testing. For simple event sheets, keep transfers away from the first fold line by at least 30-50 mm where artwork allows.
Sublimation or digital disperse printing is possible only if the fabric and process are suitable. On thick needle-punched PET, edges may look soft and colours can be muted because the fibre surface is uneven. Full-panel sublimation requires careful heat control; high temperature and pressure can flatten the loft and change the hand. For full-coverage printed fleece or flannel alternatives, see digital sublimation printing on flannel fleece.
Specify print checks: ISO 105-X12 rubbing fastness dry ≥Grade 4 and wet ≥Grade 3 where feasible; no ink tackiness after curing; no visible cracking or flaking after 20 manual fold-flex cycles on the main fold; registration tolerance for multi-colour screen print normally ±2 mm unless artwork needs tighter control; no pinholes or missing print larger than 2 mm in logo-critical areas. For large solid prints, approve the acceptable fibre show-through on the PP sample.
Carton planning: do the CBM before signing the PO
Carton planning matters because lightweight ground sheets can become volume-driven rather than weight-driven. The figures below are planning assumptions for 160gsm uncoated or lightly finished needle-punched RPET sheets, folded manually and packed flat. Coated, transfer-printed, bound-edge or strapped versions may pack larger.
| Finished size | Approx. finished weight / pc | Typical folded size | Pcs / carton | Indicative carton | GW / carton | CBM / 1,000 pcs |
| 130 x 150 cm | 330-380 g with weld and print | 32 x 25 x 3 cm | 80-100 | 52 x 34 x 55 cm | 30-39 kg | 0.95-1.20 m³ |
| 140 x 160 cm | 380-450 g with weld and print | 35 x 27 x 3.5 cm | 70-90 | 58 x 38 x 55 cm | 30-42 kg | 1.30-1.75 m³ |
| 150 x 180 cm | 460-560 g with weld and print | 38 x 30 x 4 cm | 50-70 | 62 x 42 x 58 cm | 28-41 kg | 2.00-2.40 m³ |
For manual handling, we prefer carton gross weight below about 28-32 kg where the destination warehouse enforces safe lifting limits. Some festival programmes accept heavier cartons to reduce CBM, but damage risk rises: crushed folds, carton burst, distorted transfer prints and moisture condensation if cartons are overpacked before goods are fully cooled or dried.
Container planning should use the buyer’s actual carton, but rough loading assumptions are: 20GP usable volume around 25-28 m³ after allowance; 40HQ around 58-65 m³. On that basis, 10,000 pcs of 140 x 160 cm sheets may need roughly 13-18 m³, before pallets. Palletisation, mixed SKUs, carton strength and destination unloading rules can reduce utilisation. If shipping by air or courier, volumetric weight may dominate; test one packed carton before confirming freight.
Ask for a packing photo and carton measurement from the PP sample or pilot lot. The folded dimension in a quotation is often optimistic. For other freight-cost examples, see custom blanket lead times and shipping and CIF Hamburg costing and palletisation for fleece throws.
Recycled-content claims: declaration, RCS/GRS scope and transaction certificates
A supplier declaration that the fibre is recycled is not the same as a certified recycled claim. For internal event procurement, a signed supplier declaration with recycled-content percentage by mass may be enough. For public marketing, retail hangtags or ESG reporting, buyers usually need a recognised chain-of-custody route such as RCS or GRS, depending on their claim wording and destination-market expectations.
Check three documents separately. First, the supplier’s scope certificate should cover the right facility, process and product category. Second, the transaction certificate should cover the actual shipped lot if the buyer wants a certified-content claim. Third, the invoice, packing list, product label and marketing copy must use claim wording that matches the certification rules. A scope certificate alone does not certify your goods.
Do not market the item as “100% recycled” unless trims, binder fibres, coatings, inks, straps, labels and packaging claims are controlled. A 160gsm sheet may be mostly recycled PET fibre but still contain virgin low-melt binder fibre, virgin coating resin, pigment, thread or transfer adhesive. Mass-balance language and certified percentage should be checked before artwork is printed.
If the PO requires GRS or RCS, ask early. Certified RPET fibre availability, TC fees, segregation, extra documentation and audit scope can affect MOQ and lead time. For documentation workflow, see GRS transaction certificate workflow and RPET blanket GRS documentation for buyers.
Compliance for B2B promotional imports
For EU and UK promotional imports, include REACH/SVHC review for fabric, coatings, inks, transfer films, straps and packaging. If azo dyes are used, request restricted azo amine compliance in line with applicable EU requirements. For printed logos, heavy metals in pigments and transfer adhesives should be controlled, especially cadmium, lead, mercury and chromium VI where relevant.
For US distribution, check CPSIA only if the item is intended or marketed for children. A general adult festival ground sheet is different from a children’s blanket. If California distribution is possible, include a Prop 65 review for coatings, inks, plastic packaging and any PVC components. Avoid PVC packaging unless there is a clear reason and documentation.
Packaging compliance is not optional. The buyer should specify polybag suffocation warning where required, recyclable marking rules only where valid, packaging-waste obligations for the destination market, and no mixed environmental claims on unverified materials. Cartons need country of origin, PO number, SKU, quantity, gross/net weight, carton size and handling marks. Product labels should include country of origin and fibre content where the destination requires it.
For chemical and certification background, see textile certifications explained for buyers and OEKO-TEX Standard 100 for custom fleece blankets. Do not add OEKO-TEX, GRS, RCS or FSC logos to artwork unless the product, supplier and claim route are actually covered.
QC and AQL inspection checklist
Use ANSI/ASQ Z1.4 or ISO 2859-1, general inspection level II unless the buyer has a stricter standard. A practical acceptance plan is AQL 0 for critical defects, 2.5 for major defects and 4.0 for minor defects. Critical defects include needle or metal contamination, mould, insect contamination, wrong safety label, severe chemical odour, wrong country-of-origin marking, or any hazard such as sharp melted edges. Use a metal detector or needle check where sewing or binding is used.
Measurement checks should be defined before inspection. Measure finished length and width on at least 13 pcs for small lots, or according to the selected sampling plan for larger lots, with the sheet laid flat without stretching. Record diagonal difference on a smaller measurement sample. GSM should be checked with a GSM cutter and calibrated scale on unprinted areas where possible; take at least 3 specimens per inspected colour or per roll group, condition if time allows, and compare to the PP-sample range.
Major defects: finished size outside tolerance; wrong fabric colour; wrong logo size or position beyond approved tolerance; print cracking, peeling or tackiness; open weld gaps over 10 mm; burned-through holes; seam or edge failure under normal manual pull; hydrostatic or spray performance below agreed requirement; excessive fibre shedding; visible dirty marks larger than agreed limit; wrong packing count; wet or crushed cartons. Minor defects: small non-critical fibre specks, light crease variation, small print pinholes outside logo-critical areas, slightly uneven folding, minor carton scuffing.
Add performance checks for this product type: edge-shedding hand rub on all edge types; lint transfer check against black and white cloth; abrasion/pilling comparison against approved PP sample; odour check immediately after carton opening and again after 30 minutes; fold-line print cracking check; corner weld strength check; carton drop test for export packing. A simple carton drop check is one full packed carton dropped from about 60-80 cm on one corner, three edges and six faces, then inspected for carton burst, product contamination and print damage. Use a stricter ISTA method if required by the retailer or freight route.
Retain sealed samples. The supplier should keep one signed PP sample and one sealed production sample per colour or artwork. The buyer should keep the same. This prevents disputes over hand feel, shade, print gloss, fold method and acceptable edge shedding. For a broader inspection framework, see blanket quality control inspection and AQL 2.5 inspection checklist for promotional blankets.
Supplier verification questions before PO release
Before placing the PO, ask the supplier for evidence rather than verbal confirmation. Minimum items: roll-width proof or roll label photo; fabric weight ticket; composition declaration; recycled-content declaration; coating or DWR description if water resistance is claimed; weld-trial photo or video; and PP sample made with the proposed edge finish and print method.
For higher-risk programmes, add optional fibre composition testing, ISO 9073-4 tear testing, ISO 811 hydrostatic-head testing for coated versions, ISO 4920 or AATCC 22 spray test for DWR versions, and ISO 105-X12 rubbing test on printed areas. These tests should be run on the same construction and finish as production, not on a similar roll from last season.
Ask how shade bands will be controlled. RPET staple-fibre rolls can vary by lot. For a 10,000 pc order, require roll-lot segregation, shade-band approval against the PP sample, and no mixing of visibly different shade bands inside the same master carton unless approved. Production-line photos should show cutting, printing, edge processing, folding and carton loading.
The PO should state PP sample approval process, sealed sample retention, pre-shipment inspection timing, carton-label format, Incoterms and responsibility for failed inspection rework. Common trade terms are FOB Ningbo or FOB Shanghai for this product type; EXW can hide local transport and export handling costs, while DDP makes sense only if the seller has a reliable landed-cost route. For Incoterms comparison, see EXW vs FOB Ningbo cost items.
Recommended buyer spec for a balanced festival programme
For a cost-controlled sponsor giveaway, FIELDLOOM would normally start with: 140 x 160 cm finished size, 160gsm needle-punched polyester nonwoven with declared recycled PET content, stock navy or bottle green, rounded corners, perimeter ultrasonic weld only after confirmed weld trial, one-colour screen print away from the main fold line, folded to about 35 x 27 cm, 80 pcs per carton, AQL 0/2.5/4.0 inspection, and no waterproof claim.
If damp-grass performance is a selling point, add C0 DWR with ISO 4920 or AATCC 22 spray rating target on the PP sample, or specify a light back coating with ISO 811 hydrostatic head target. Accept that coating changes hand feel, folding volume, recyclability message and price. If the marketing team wants “waterproof picnic blanket”, choose a laminated Oxford, PEVA, PU or TPU-backed construction instead of uncoated needle-punched RPET.
For event use, expected lifespan is usually several uses on grass or clean ground if handled normally. It should not be promised as a long-life camping mat, rental item or machine-washable blanket unless the exact product passes wash, abrasion and seam testing. A clear use statement avoids claims problems and keeps the construction honest.
Frequently asked
Can a 160gsm RPET needle-punched ground sheet be called waterproof? Only if it has a coating or lamination and passes a defined hydrostatic-head test such as ISO 811. Uncoated needle-punched RPET may resist light splash, but pressure from damp grass can push water through the fibre web. Use “moisture-resistant” unless test data supports a stronger claim.
Is needle-punched RPET automatically ultrasonic weldable? No. Reliable welding normally needs low-melt polyester binder fibre, a compatible coating or film, or an edge tape. Ask for a weld trial on the exact fabric. A binder content around 10-20% can be a practical starting point, but seam performance must be confirmed by sample testing.
What AQL should be used for promotional ground sheets? A practical default is ANSI/ASQ Z1.4 or ISO 2859-1, general inspection level II, with AQL 0 critical, 2.5 major and 4.0 minor. Critical defects include metal contamination, mould, severe odour, unsafe sharp edges and wrong mandatory labelling.
What is a realistic MOQ? Stock-colour fabric with one-colour print may start around 1,000-2,000 pcs, but 3,000-5,000 pcs is usually more efficient. Custom-dyed nonwoven may require roughly 8,000-15,000 pcs per colour depending on roll width, fibre availability and dyeing lot requirements.
Can we claim the ground sheet is 100% recycled? Only if the claim is supported across the relevant components and documentation. The fibre may be recycled PET, but binder fibre, coatings, inks, transfer films, thread, straps and packaging may be virgin material. For certified recycled claims, check scope certificate, transaction certificate and approved claim wording.
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